Power Flow Through A Manual Transmission

You can more clearly visualize how power flows through the drive train by following the flow of power through it. Figure 9-1 shows all the components as they are located on a vehicle with rear-wheel drive. If your vehicle has front-wheel drive, Figure 9-2 shows you the way the power flows through a transaxle. The principles and parts are pretty much the same in each type of drive train: Figure 9-1: The drive train in a vehicle with rear-wheel drive. The running engine produces power that causes the crankshaft to turn at a particular rate of speed.

Manual transmission? Trace the power flow from the input shaft through the transmissions to the output shaft. Be prepared to demonstrate powerflow to your instructor. Instructor’s Initials: _____ 6. How is 4th gear power flow different than the power flow in other forward gears.

The faster the engine runs, the more power it produces and the faster the crankshaft turns. At the rear end of the crankshaft is the engine flywheel. This disk-shaped plate turns at the same rate, and in the same direction, as the crankshaft. Facing the flywheel is the first part of the clutch.

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This disk-shaped plate is called a clutch disk. When you are nor stepping on the clutch pedal, this disk is forced against the flywheel (see Step 4). A coating of friction material causes the two plates to adhere to each other, which forces them to turn at the same speed. Next to the clutch disk is the clutch pressure plate.

This mechanism forces the clutch disk against the flywheel or allows it to move away from the flywheel when it is time to change gears. Here’s how it does that: • When you step on the clutch pedal to disengage the clutch and disconnect the engine from the transmission, a clutch release arm forces a throwout bearing into the pressure plate’s release levers. As a result, the pressure on the clutch disk is released, and the disk can turn independently of the flywheel. Figure 9-2: The flow of power through a transaxle. • After you move the gearshift to the proper gear, you release the clutch pedal. This movement causes springs in the pressure plate to force the disk against the flywheel again, and both the disk and the flywheel resume spinning together at a new speed. In this way, the clutch disk can catch up with an engine that is turning faster — or more slowly — than before and can transmit its motion to the transmission.

On the clutch side of the flywheel, the drive train continues, but its name changes. It is not called the crankshaft anymore; it is now called the transmission input shaft because it carries the power via the turning shaft into the transmission. It rotates at the same speed and in the same direction as all the parts I’ve covered up to now. Inside the transmission is a group of gears of varying sizes. These gears can move together and apart, in various combinations, to determine how fast and with how much power the car’s wheels will turn, and in which direction. The next part of the drive train emerges from the other side of the transmission, with another new name. This time it is called the transmission output shaft because it transmits the power that the transmission is putting out to the driveshaft.

Through

The driveshaft of a rear-wheel-drive vehicle with a conventional engine has a U-joint (short for universal joint) at either end. The U-joints enable the driveshaft to move freely without affecting the more rigid transmission shaft at one end, and to absorb the vertical movement of the rear axle and wheels at its other end. On cars with transverse engines, you can find the U-joints where each axle joins the transaxle and where each connects with the car’s drive wheels. Called constant velocity (CV) joints, they can, like other U-joints, turn and move in any direction — up, down, and from side to side.